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Control Applications

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UCON covers the entire test range of control applications for both electro-dynamic and servo-hydraulic shakers. DSP hardware processes real-time responses and equalization calculation, while PC implements test preparation, test data indication, test report generation and other auxiliary applications.

Available control applications include Auxiliary applications (optional) include
1 Random 11 Profile Editor
2 Sine on Random (SoR) 12 Spectrum Analysis
3 Random on Random (RoR) 13 MATLAB Interface
4 Sine and Random on Random (SRoR) 14 Multi-layer Password Security System
5 Swept Sine 15 Automatic Drive Notching/Limiting Control
6 Resonance Search Track & Dwell (RSTD) 16 High Frequency Random Control (up to 18 kHz)
7 Classical Shock 17 High Frequency Sine Control (up to 10 kHz)
8 Shock Response Spectrum (SRS) 18 Low Frequency Sine Control (low to 0.01Hz)
9 Transient Time History (TTH) 19 Digital I/O interfaces
10 Long Time History for Road Simulation (LTH) 20 Multi-channel Control Strategies

Random
Random performs fast, accurate, real-time multi-channel close-loop control of PSD profiles. Based on advanced adaptive control algorithm, the system responds quickly and precisely to changes of non-linear characteristics, resonance frequency and loading.
Specifications:

  • Frequency range
0 to 4,680 Hz, extendable to 18, 750 Hz
  • Resolution
100, 200, 400, 800, 1600, 3200, 6400 lines, extendable to 6400 lines
  • Dynamic range
Up to 95 dB
  • Loop time
Equal to frame time
  • DOF
Up to 1000 Degree of Freedom
  • Control accuracy
±1dB at 99% confidence within 200 DOFs
  • Control strategies
VT-9002: Single Channel
VT-9008/VT-9016: Single Channel, Weighted Average, Minimum, Maximum
  • Drive dipping
3 to 6 Sigma
  • Randomization
True Gaussian distribution

Profile

Breakpoints Breakpoint table with unlimited combination of PSD levels with slope (dB/octave) at user-defined  frequencies. random test
Random Test



 
Units English, Metric, User-defined.
Abort/Alarm High and low profile limits specified at each breakpoint in dB with respect to reference. RMS high and low limits calculated automatically from profiles or user-defined.
Profile View Profile graphics shown and updated as profile is created. Automatic listing of RMS acceleration and  displacement values for profile. Profile operating levels are compared to the shaker parameter table.

Configurable Safety Limits

To protect the test article and shaker system, configurable acceleration limits can be set as dB/sec by the user. The control input is also verified against shaker acceleration and displacement limits.

Sine on Random (SoR)

SoR performs with up to 12 sine tones superimposed on the background random spectrum. Each tone is independent, swept back-and-forth between frequencies at an user programmable rate. The amplitude and sweep parameters (in Oct/min or Hz/sec) are both user programmable.

Specifications

  • Analog sine sweep on wide band Gaussian random distribution
  • Up to 12 sine tones
  • Independent profile for each tone
  • Sine tone burst on and off, Independent time configuration
  • Parameters in each tone are all user pragrammable

SoR test
Sine on Random (SoR) Test

Test & Level Scheduling
Tests can be scheduled to run a user-defined length of time, the spectrum level can be scaled by a specified dB-level,  percentage or scaled for a specified RMS acceleration. Level schedules can be entered to run various durations at different acceleration levels.

Configurable Safety Limits
To protect the test article and shaker system, configurable acceleration limits can be set as dB/sec by the user. The control  input is also verified against shaker acceleration and displacement limits.

Random on Random (RoR)

RoR performs with up to 12 narrow spectral bands superimposed on the background broad random spectrum. Each band is independent, the amplitude, bandwidth and frequency sweep parameters are all user programmable.

Specifications

  • Narrow band Gaussian random sweeps on wide band Gaussian random distribution
  • Up to 12 narrow bands
  • Independent profile for each band
  • Sine tone burst on and off, Independent time configuration
  • Parameters in each band are all user programmable.

RoR test
Random on Random (RoR) Test

Test & Level Scheduling
Tests can be scheduled to run a user-defined length of time, the spectrum level can be scaled by a specified dB-level,  percentage or scaled for a specified RMS acceleration. Level schedules can be entered to run various durations at different  acceleration levels.

Configurable Safety Limits
To protect the test article and shaker system, configurable acceleration limits can be set dB/sec by the user. The control  input is also verified against shaker acceleration and displacement limits.

Sine, Random on Random (SRoR)

Analog sine sweeps and narrow band Gaussian random sweeps on continuous wide band Gaussian random distribution, with up to 12 sine tones and 12 narrow bands.Independent profile for each band.Parameters in each band are all user programmable.

Specifications

  • Analog sine sweeps and narrow band Gaussian random sweeps on wide band Gaussian random distribution
  • Up to 12 sine tones and 12 narrow bands
  • Independent profile for each band
  • Parameters in each band are all user programmable.

SRoR test
Sine, Random on Random (SRoR) Test

 

Test & Level Scheduling
Compliant with SoR and RoR.

Configurable Safety Limits
To protect the test article and shaker system, configurable acceleration limits can be set dB/sec by the user. The control  input is also verified against shaker acceleration and displacement limits.

Sine
Sine performs close-loop control to sine vibration. The advanced adaptive control algorithm provides time and frequency  calculations using floating point calculations, resulting in frequency changes as small as 1 milli-Hertz to generate a smooth and  continuous sweep.
Specifications:

  • Frequency range
1 to 5,000 Hz, extendable to10, 000Hz upwards and 0.01Hz downwards
  • Dynamic range
Up to 95 dB
  • Loop time
Typically 5 msec
  • Control accuracy
±1dB through a peak-notch with a Q of 50, at 1 octave/min
  • Compression rate
Adaptive or fixed 0.3 to 3,000 dB/sec
  • Control strategies
Single Channel (VT-9002)
Single Channel, Weighted Averaging, Minimum, Maximum (VT-9008, VT-9016)
  • Sweep type & rate
Linear from zero to 6,000 Hz/min
Logarithmic from zero to 100 octave/min.
  • Sine dwell
User specified dwell frequency with duration in cycles or time.

Profile

Reference profile Unlimited combination of amplitudes (A, V or D) and slopes (dB/octave) at user defined frequencies. sine test
Sine Test



 
Units English, Metric, User-defined.
Abort/Alarm High and low profile limits specified at each breakpoint in dB with respect to reference.
Profile View Profile graphics shown and updated as profile is created. The  test maximum peak acceleration, peak velocity, and peak to  peak displacement values are displayed.
Editing Based on table, or calculate manually, constant value profile.

Safety
 
Input Signal Checks Rapid detection of open loop, input overload, and loss of signal  and requiring a shut-down. Non-control channels can be also  used with RMS monitor limits.
Shutdown Shutdown is at a smooth rate and Emergency stop is immediate.

Configurable Safety Limits

To protect the test article and shaker system, configurable acceleration limits can be set as dB/sec by the user. The control input is also verified against shaker acceleration and displacement limits.

Resonance Search Track & Dwell (RSTD)
RSTD performs resonance point track and dwell. Based on advanced transfer function adaptive control algorithm, the system responds to the change of the non linear characteristics, resonance frequency and load quickly and precisely.
Specifications:

  • Automatic resonance search
resonance test
Resonance Search Track & Dwell Control Test
  • Dwell while searching or dwell after searching based on dwell list
  • Dwell list is user programmable
  • True cycle counting

Resonance Search
Set the test to generate a sweep, and then identify the resonance points based on Q (Quality factor) and/or amplitude ratio of transfer function.

Pick the Resonance Points 
After the resonances are identified, the operator can select which ones to run, and the duration of the test.

Dwell
There are two dwell modes for RSTD: frequency lockup dwell and resonance track dwell.

Classical Shock

Classical Shock performs fast, accurate and real-time multi-channel close-loop control of transient waveforms. The entire transient period is sampled simultaneously without gap. Based on advanced transfer function adaptive control algorithm, the system responds to the change of the non linear characteristics, resonance frequency and load quickly and precisely.

Specifications

  • Advanced adaptive control algorithm based on transfer function
  • High precision low-pass filtering
  • 0.05 to 100,000 ms pulse duration
  • 90 dB Dynamic range
  • Up to 16384 points data size
  • Versatile pulse waveforms
  • ISO/MIL-STD-810/user defined standard for tolerance setup
  • Flexible compensation methods

shock test
Classical Shock Test

Shock Pulse

Classical pulse types Half-sine, Haversine, initial and terminal peak sawtooth, triangle, rectangle, and trapezoid.
Inverting Pulses can be inverted in shape.
Pulse Compensation Pre- and post-pulse, post-pulse only, or prepulse only; single or double sides for minimum acceleration and fully use of shaker stroke.
Pulse delay User specified in seconds.
Profile View Profile graphics shown and updated as profile is created. Profile operating levels are compared to the shaker parameter table.
Criterion ISO, MIL-STD-810

Shock Response Spectrum (SRS)

Shock test has become one of the environmental simulation test to detect and unveil design flaws.SRS automatically generates the time-domain waveform, and exert control based on transmission characteristics, according to the Shock Response Spectrum, using the wavelet integrated approach.

Specifications

  • Auto (pyro-shock) and user duration
  • 1/1, 1/2, 1/3, 1/6, 1/12, 1/24, 1/48th octave SRS
  • Up to 16384 points data size
  • 0.001~0.999999 Dumping ratio
  • High precision low-pass filtering
  • Automatically wavelets optimizing

spectrum test
Shock Response Spectrum Test

Transient Time History (TTH)

TTH can be used to simulate the seismic waves.TTH may output sine wave, chirp, white noise, and other measured data of the target waveform. TTH may the adjust amplitude and polarity of the waveform through ratio coefficient, and also intercepte of the waveform.

Specifications

  • Seismic or crash test
  • Data formats: ASCII delimited format(Y only or X-Y pairs),
    ASCII, UFF, ECON Binary
  • Data re-sampling: from 20 to 48,000Hz in 24 stages.
  • 256, 512, 1024, 4098, 8192, 16384 frame points
  • Bellcore Z1 and Z2, Bellcore Z3, Bellcore Z4 and Sine, Chirp,
    White Noise.
  • High resolution High-pass and Low-pass Filtering

history test
Transient Time History Test

Long Time History for Load Simulation (LTH)

LTH is able to define more complex test spectrums, and accurately reproduce the vibration environment. It can extract a vibration test spectrum from a vibration environment where the product is being used or in transition, which also called as road simulation.

Specifications

  • Time duration for simulation
  • Control strategy: time domain profile controlling based on FRF
  • Data formats: ASCII delimited format(Y only or X-Y pairs), ASCII,
    UFF, ECON Binary
  • Data re-sampling: from 20 to48, 000 samples in 24 stages.
  • Pre-stored profiles: band-limited random, white noise, sine and chirp
  • Compensation: high-pass filter, low-pass filter, velocity DC removal,
    acceleration DC removal, none
  • Profile rescale: magnitude or polarity adjustment by applying a profile
    scale factor to each data point of the profile
  • Real-time and high fidelity drive generation
  • Convenient profile generation and editing

LThistory test
Long Time History Test